Controlling cross-contamination in factories

Cross contamination in manufacturing plants is a serious problem that can negatively impact the environment, worker health, and even the plant itself. The rapid development of technology and new methods of combating pollution makes us more responsible for our actions. In this article, we’ll look at how you can effectively help businesses combat cross-contamination.

Cross contamination. What it is?

Cross contamination (or cross-contamination) is the process of transferring contamination from one site or area to another. This process can occur both inside and outside the enterprise.

Cross-contamination is a particular problem in food processing plants. It occurs when microorganisms, chemicals, allergens or other contaminants are transferred from one product or surface to another, which can cause consumer illness or product problems.

Why is cross contamination dangerous?

Let’s take a closer look at how cross-contamination can affect food processing plants:

About the health hazard for consumers

  • If microorganisms such as Salmonella, Listeria or Escherichia are transferred from raw poultry or meat to ready-to-eat foods, it can cause serious illness in consumers.
  • Allergens such as nuts, gluten or milk can accidentally get into foods that are supposed to be allergen-free, posing a risk to allergy sufferers.

Deterioration in product quality

  • Cross-contamination can lead to changes in the taste, aroma and texture of products, which reduces their quality and may lead to consumer complaints.
  • Unwanted additives, such as foreign particles, can get into products, which also reduces their quality.

Production losses

  • If cross-contamination occurs, it can result in a batch of product being destroyed, which means financial loss for the business.

Increased risk of infections and illnesses among workers

  • If a food facility does not take the necessary precautions to prevent cross-contamination, workers may be at risk of infection.

Controlling Cross Contamination in Food Processing Plants

  • Maintaining hygiene standards. All workers must strictly adhere to hygiene rules, including regular hand washing and use of protective equipment.
  • Separation of raw and ready-to-eat foods. There must be a clear separation for handling raw and finished products to prevent contamination.
  • Regular cleaning and disinfection. Surfaces and equipment should be cleaned and disinfected regularly to reduce the risk of cross-contamination.
  • Training. Workers must be trained in safety and hygiene standards.

Foam washing systems to combat cross-contamination

Modern foam cleaning systems provide a powerful tool in the fight against cross-contamination in food processing plants. They are equipped with innovative technology that not only provides a more thorough cleaning, but also minimizes the risk of transferring microorganisms, chemicals and allergens from one surface to another.

These systems are used to effectively clean surfaces, equipment and work areas. Here’s how they can handle the challenges of cross-contamination:

  1. Deep and thorough cleaning:
  • Foam wash systems allow the foam to be applied evenly to the surface, enveloping dirt and allowing the active ingredients in the foam to work effectively.
  • The foam remains on the surface for some time, providing a deeper and longer-lasting clean than traditional methods.
  1. Minimizing the risk of microorganism transmission:
  • Foam in sink systems may contain antimicrobial agents that help kill bacteria and other microorganisms, reducing the risk of surface contamination.
  • It is important to note that many foam cleaning systems are designed to prevent recontamination—that is, to prevent the transfer of microorganisms from one area to another.
  1. Effective removal of all types of contaminants:
  • Foam cleaning systems are capable of removing various types of contaminants, including oils, grease, food residues, chemicals and allergens.
  • This is especially important in food processing plants, where the variety of products and ingredients requires maximum cleaning versatility.
  1. Saving resources and increasing efficiency:
  • Foam washing systems use less water and detergent than traditional cleaning methods, making them more environmentally friendly and cost-effective.
  • Minimizing the time spent on cleaning allows businesses to increase productivity and save resources.
  1. Improving workplace safety:
  • Clean and safe workplaces help reduce the risk of industrial accidents and improve overall safety in the enterprise.
  • Operators working with foam wash systems typically have the ability to service equipment from afar, reducing the risk of exposure to hazardous substances.

Cross-contamination in factories poses a serious threat to health, safety and the environment. Modern foam cleaning systems provide an effective means of combating this problem. Their use can help businesses not only comply with safety and environmental standards, but also save resources and increase productivity.

The introduction of such systems is a step into the future, aimed at improving working conditions and preserving our planet.

Get advice on installing a foam washing system at your enterprise using the feedback form or by calling +7 (3852) 22-32-14. 


Work with us
Own production
Own production

We ourselves produce most of the items for the system: Pumping stations, foam stations, mobile carts, holders, mounting stands, etc.

Own Trademark
Own Trademark

We have registered our own trademark and always make sure that the client is satisfied and recommends us to specialists from other enterprises

Our work experience
Our work experience

The OdysseySystems company provides a full range of services in matters of cleanliness in food enterprises: from application processing to facility commissioning and personnel training. Our specialists will install the system in any region of the Russian Federation.

Providing a test sample
Providing a test sample

For enterprises that have water treatment systems installed that provide a working pressure of 20 bar, we can provide a test sample of a foam satellite for 30 days for operation at the enterprise.

Staged financing
Staged financing

The advance payment is 50% of the total contract amount. 30% is paid before shipping the goods to the customer. 20% is paid within 10 days after signing the equipment acceptance certificate

Turnkey works
Turnkey works

The OdysseySystems company provides a full range of services in matters of cleanliness in food enterprises: from application processing to facility commissioning and personnel training. Our specialists will install the system in any region of the Russian Federation.

Отправляя форму, соглашаюсь на обработку персональных данных и принимаю политику конфиденциальности